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PVC pipe Surface Defects Inspection Machine

PVC pipes, also known as polyvinyl chloride pipes, are versatile and commonly used for various plumbing, irrigation, and drainage applications. They are made from a synthetic plastic polymer called polyvinyl chloride, which is known for its durability, affordability, and ease of installation. PVC pipes come in different sizes, ranging from small-diameter pipes used for household plumbing to larger-diameter pipes used for industrial applications. They are available in various lengths and are typically sold in straight sections, although fittings and connectors allow for easy customization and assembly. They are not susceptible to rust, scale, or pitting, making them a reliable choice for both indoor and outdoor applications. PVC pipes are also lightweight, making them easier to handle and install compared to other materials like metal pipes. These pipes are known for their smooth interior surfaces, which promote efficient water flow, reduce friction loss, and minimize the buildup of sediments and deposits. This characteristic makes PVC pipes an excellent choice for water supply systems, irrigation systems, and sewage disposal.

How Advance help you improve the production quality

Advance Machine can detect the defects such as convex, bump, deformation, holes, bubbles, cracks, bulging, scratching, expansion, irregularities, stains, scratches, coke, peeling, foreign parties, folds in sheath, sags, overlapping, which mainly caused by some factors like improper temperature, raw material impurities, product mold uncleaned completely during the high-speed extrusion production lines.

How Advance help you lower the cost

Originally, you need to judge the product surface defects by hand or eyes, which is time-consuming, laborious and poorly executed, and the quality and accuracy of the inspection cannot be guaranteed.

However, with artificial intelligence technology, Advance™ inspection machine can help you monitor the product condition completely. The real time, production line position of the surface defects can be displayed on the screen monitor, allowing operators to set up and control the quality of the cable production condition before poor cable with defects causes expensive waste.

How Advance Machine easy to operate

Advance Inspection Machine uses high-speed, digital imaging to capture real time images of cable and wire during the process of production. It can send alarm light prompts when the surface defects are captured, and the process is simple and only requires the use of button. At the same time, those surface defects data can be reserved and automatically calculated by the machine, providing a secured inspection effect for your factory. With a large amount of surface defects database, the machine’s inspection accuracy can reach almost 100%. This enables you save labor costs and improve production quality.

Testing Process

Figure1.1 Inspection Process

Surface defects types such as broken, bulging particles, scratching, bumpy, coke material can be detected, and defect characters as small as 0.01mm can be captured.

The fastest available movement speed of inspection speed is 400 meters/min.

The diameter of large diameter high voltage cable to be tested is 50-150mm.

Power supply is 220v or 115 VAC 50/60Hz, depending on selection.

It is simple to operate the device by touching buttons on the screen interface. Quality Inspector sends alarms signal and turns into red to alert the operator.

Testing results

Figure: Inspection Results

Accuracy

With the utilization of image algorithms from deep mathematical modeling, adaptive sensitivity, and CNN deep algorithm, significant advancements can be achieved in machine vision applications.

Special Light

By incorporating a special light resource of high brightness and a specialized structure, along with excellent lighting angle and color temperature, the machine vision system demonstrates good quality, stability, and testified performance in compatible experiments.

Quickness

The machine vision system boasts an impressive image reading speed of 0.03 seconds, thanks to deep algorithm optimization and millisecond processing. Additionally, it supports line speeds of up to 400m/min.

Anti-interference

The system is designed to withstand interference from water droplet jitters and is resistant to external factors such as daylight, fluorescent lights, and other unfavorable conditions. It combines a lightning method with advanced algorithms for optimal performance.

Simpleness

The system is fast and easy to operate. It offers automatic image recognition and defect marking capabilities. Additionally, the camera supporting function can be adjusted in a timely manner to ensure optimal performance.

All-in-one Service

With an excellent R&D capability, our team consists of over 120 experienced and professional engineers.

Q: Do you have a user mutual for us?

A: You will be provided a detailed installation instructions manual（PDF） after your purchasing of our equipment. Please contact us.

The Catalog of the Advance Machine Operation User Mutual includes as below.

System Overview

System Principle

Hardware

Software Operation

Electrical Writing Schematic

Annexes

Manufacturer: Advance Vision Intelligent Technology (Shanghai) Co., LTD

Q: Are you the factory or the trade manufacturer ? A: We are the manufacturer with factory and specialized in the inspection image recognition for 8 years.

Q: Can I have a test for our products? A: Sure,you could send samples with defects to our laboratory, we will send you the detected data in pictures and videos.

Q: What is the price of the Advance Inspection Machine? A: You can find out the exact price by contacting us. And you could leave your Contact Way, our service team will contact you as soon as possible in 3 days.

If you have any questions about our machines and would like to discuss how we can support your application with one of our engineers, please give us a call or drop us a line today via phone or through the contact form.